Examples and Prints ( 3D Print It )

Steps of the Spare Part Duplication Process 📋

1. Identifying the Problem

In this specific project, the part:

• Broke due to sun exposure, which degraded its molecular structure.
• Suffered damage from moisture, further reducing its durability.
• Was made of low-quality plastic, which could not withstand long-term use.

Replacing the part with market alternatives was not an option, as no suitable replacements were available.

2. Collecting Necessary Data

Since this part does not interact directly with other components but instead connects via:

• A screw at the bottom
• A hole at the top for the brake hose

The duplication process was relatively straightforward.

• We relied solely on a photograph of the broken part, without requiring physical measurements or receiving the actual component.
• The design was completed based on the photo alone, as the geometry of the part was simple.

3. Designing and Producing the Part

Due to the simplicity of the component:

• There was no need to produce a prototype for testing.
• We proceeded directly to the production of 4 finished spare parts, which were ready for immediate use.

💡 The ease of duplication in this project was due to the simple geometry of the part and the lack of direct interaction with other components. However, each project is unique and requires a tailored approach to achieve the best results. 😊

Spare Part Duplication Form Submission Process 📋

Properly filling out the form is the first and most important step to proceed with the duplication and production of your spare part. The information you provide, along with the components you send, determines:

• The choice of materials
• The design method
• The production process

Below are the form fields with sample answers and how they were used in the process:

1. Project Name

✔️ Duplication of Brake Guide

A well-chosen project name helps us better organize the production and maintain clear communication.

2. Link/Download

✔️ Photos and videos of the broken part.
The customer sent a ZIP file via email that included:

• Photos of the broken part
• A video explaining the problem and failed attempts to resolve it

Since the spare part was to be duplicated from a photo, the photo had to include a ruler so we could calibrate the image and adjust the dimensions according to the ruler’s scale.

Detailed descriptions, videos, sketches, and explanations make it easier to understand the problem and design the spare part accurately.

3. Size (Dimensions)

✔️ Hole diameter Ø22, but you can also take measurements from the photo.

By correctly placing the ruler in the photo, I was able to extract dimensions accurately. Since the customer measured the broken piece at approximately Ø22, my measurements were also close to that value.

4. Weight

✔️ Not important.

5. Quantity

✔️ 1 file (STL).

6. Printing Preview (Sample)

✔️ No.

7. Processing

✔️ No.

8. Assembly

✔️ The part is secured with an M6 screw.

9. Mechanical Strength

✔️ Not applicable.

10. Material Description

✔️ The part must be flexible and durable since it gets hit often.

Based on these requirements, we selected materials that offer flexibility so that even if the part gets hit, it will not break.

11. Color

✔️ White.

12. Budget

✔️ €25–€38 for the design.

This estimate was realistic and only included the duplication of the spare part without production.

13. Timeline

✔️ 5 days.

The timeline included 5 days for the design of the part.

14. Printing Publication

✔️ Yes, no problem.

Publishing the duplication process and the design of the spare part helps other customers and students understand the procedure while showcasing the capabilities of 3D printing.

15. Remarks

✔️ I do not want the part printed. I have my own printer, so please just send me the STL file.

Based on this information, we proceeded to design the part and sent the STL file to the customer without producing the component.

💡 The form submission process requires accuracy and collaboration, but it is essential for the successful completion of the project. 😊

Steps of the Spare Part Duplication Process 📋

1. Identifying the Problem

The ring was made of hard plastic.

• Due to extensive use, its molecular structure degraded, becoming brittle and eventually breaking in multiple places.
• As a result, it could no longer hold the fabric membrane of the filter, causing the system to malfunction.

2. Failed Alternative Attempts

We tried various solutions to replace it:

• Metal connectors: These corroded quickly due to water exposure.
• Thermoplastic connectors: These often broke and increased the maintenance costs.

3. Gathering Necessary Data

To duplicate the broken part:

• We requested the broken piece to measure its dimensions.
• We also received the complete filter cup with the sock to study how the components worked together.
• This step was crucial as we needed to precisely measure tolerances and dimensions.

4. Creating the Design

Based on the collected data:

• We created a digital 3D design of the part.
• We used specialized 3D design tools to ensure proper fit and functionality.

5. Printing and Testing the Prototype

• First prototype: It was printed and tested for a week in its natural application.
• Evaluating results: Its performance met our expectations, allowing the sock and filter to function correctly.

6. Mass Production

After the prototype succeeded, we proceeded to print the remaining 10 parts, which are now ready for use.

What You Need to Know for Your Order 💡

If you need to duplicate a spare part:

1. Send us the damaged part or its pieces.
   • If possible, also send any related components that interact with the part for more accurate design.
2. Provide precise information:
   • Where will it be used?
   • Are there specific material requirements (e.g., water resistance, temperature tolerance, durability)?
3. Fill out the form:
   • If you're unsure about details, we can guide you step-by-step.

We are here to explain every stage of the process and provide you with a functional and cost-effective spare part. Don’t hesitate to contact us with any questions! 😊

💡 Accuracy in measurement and prototype testing is crucial to the success of the project. The 3D technology allows us to deliver customized solutions for any need. 😊

Spare Part Duplication Form Submission Process 📋

Properly filling out the form is the first and most important step to proceed with the duplication and production of your spare part. The information you provide, along with the components you send, determines:

• The choice of materials
• The design method
• The production process

Below are the form fields with sample answers and how they were used in the process:

1. Project Name

✔️ Duplication of Retaining Rings for Pool Filters

A well-chosen project name helps us better organize the production and maintain clear communication.

2. Link/Download

✔️ Photos and videos of the broken part.
The customer sent a ZIP file via email that included:

• Photos of the broken part
• A video explaining the problem and the failed attempts to resolve it

Detailed descriptions, videos, sketches, and explanations make it easier for us to understand the problem and design the spare part correctly.

3. Size (Dimensions)

✔️ I will send the broken pieces.
In this case, the customer sent the broken pieces of the spare part, along with other components that interact with it.
This allowed us to measure tolerances accurately and ensure the perfect functionality of the new part.

4. Weight

✔️ Not important.
For this specific project, weight was not a priority, allowing us to focus on other characteristics like flexibility and durability.

5. Quantity

✔️ 10 pieces.

6. Printing Preview (Sample)

✔️ I need 1 sample for confirmation.
Before proceeding with production, a single sample was printed and tested for one week.
The successful test confirmed the proper design, durability, and functionality of the part.

7. Processing

✔️ No.
Since the part is located inside an assembly, no additional processing was required for its final finish.

8. Assembly

✔️ The part holds the fabric sock on the filter cup.
The assembly description was crucial to understanding the sequence of installation and ensuring correct tolerances.

9. Mechanical Strength

✔️ The vacuum pressure does not exceed 15 kilograms.
This information helped us select materials that meet the mechanical requirements without unnecessarily increasing costs.

10. Material Description

✔️ The part must be flexible and resistant to chemical corrosion.
Based on these requirements, we chose materials that offer flexibility and resistance to the chemicals used in pools.

11. Color

✔️ Not important.
This flexibility allowed us to use the material we had in stock, reducing production cost and time.

12. Budget

✔️ €250–€380 for 10 pieces, €60 for the design.
This realistic estimate included the duplication of the spare part and the production of the pieces.

13. Timeline

✔️ 15 days.
The timeline included 5 days for prototype creation, 7–8 days for testing, and 3–4 days for the production of the remaining pieces.

14. Printing Publication

✔️ Yes, no problem.
Publishing the duplication and production process allows other customers and students to understand the procedure while showcasing the capabilities of 3D printing.

Using this information, we proceeded to produce the first sample, which was successfully tested in the pool. Subsequently, we manufactured the remaining 12 pieces, including 3 spare parts.

💡 The form submission process requires accuracy and collaboration, but it is essential for the successful completion of the project. 😊